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How New Build Sites Can Ensure Actionable CUI Insights Through Predictive CUI Monitoring From Day One

Through Clarity, Innovation and Data-Driven Insights, Operators are Predicting CUI.
Watch how Aramco is using CorrosionRADAR's AI-driven software to transform CUI Management
Why Implement Early-Life Integrity Measures on New Site Builds?
Early identification of moisture ingress and corrosion sources
Faster and more targeted interventions – knowing when and where to act
Define a clear baseline to inform long-term risk modelling

From Day One, Proactive CUI Monitoring Built into Your Infrastructure

Building Early-Life Assurance into Asset Integrity

CXla (2)
Corrosion Sensor

Locates corrosive condition (+/- 1 meter accuracy)

Estimates Corrosivity Rate (MM per year)

Temperature range -90°C to +260°C, (-130°F to 500°F)

Moisture Sensor

Locates moisture ingress condition

Estimates CUI Risk Level 

Temperature range  -90°C to +260°C (-130°F to 500°F)

Asset Selection

Pipelines, Columns, Heat Exchangers, Vessel, Storage Tank

Benefits of CUI Monitoring

  • Built-in Quality Assurance

    Verifies insulation and vapour barrier integrity from initial installation

  • Reduced Inspection Scope from Day One

    Inspection is limited to identified high-risk CUI areas, lowering inspection costs by up to 65%

  • Continuous Monitoring

    Continuous visibility on what is happening beneath the insulation 24/7

  • Early CUI Risk Identification

    Pinpoints moisture ingress and corrosivity locations
  • Avoided Cost of Failure
    Save on the cost of the consequence of failure
  • Faster Inspections and Risk of Failure Mitigation

    Up to 75% reduction in inspection turnaround through targeted interventions.

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CorrosionRADAR: LR

The CR CUI Risk Monitoring Solution consists of a full IoT platform of a combined Corrosion and Moisture sensing system, for easy localisation of high CUI risk location on the asset. The system is capable of continuously monitoring CUI in the most inaccessible locations, in the assets with the most complex geometries and extreme operating temperatures.

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Clarity Software

Clarity is the Industry-Leading AI Platform for Predictive Management of Corrosion Under Insulation (CUI). Clarity is what happens when complex data becomes simple, visible, and actionable. The Clarity Dashboard transforms raw sensor and inspection data into a clear view of asset condition, using predictive analytics, machine learning , and AI to deliver insights that enable faster, more confident decisions.

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Aramco Enhances Operations With CUI Monitoring

Aramco, one of the world’s largest oil & gas companies, is further advancing its efforts to enhance operations, by installing a second consignment of CorrosionRADAR’s predictive monitoring systems at its downstream fractionation facilities. The large-scale deployment has seen systems installed across a network of Columns.

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CorrosionRADAR: LR Deployed at World's Largest NGL Fractionation Plant

The large-scale deployment saw a substantial number of systems deployed to fully monitor a major export terminal within the plant, providing continuous monitoring of the asset for CUI risk and locating areas for potential inspection.

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CUI Monitoring of a De-Ethaniser Column with Sweating Service

Three CorrosionRADAR systems were installed on a De-Ethaniser column for CUI (Corrosion Under Insulation) inspections, covering critical areas that had a history of CUI. The CUI risk analytics dashboard, CR Clarity, enabled the inspection engineer to make data-driven inspection decisions on locations and frequency

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CorrosionRADAR: LR Deployed at World's Largest NGL Fractionation Plant

Corrosion and moisture sensors, powered by AI-driven predictive analytics, detected and confirmed the presence of both moisture and corrosive conditions beneath the insulation. This gave the integrity team the insight needed to take targeted action—helping to extend asset life and reduce future maintenance costs.

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"CorrosionRADAR is a UK based company which embeds sensors under insulation and relays real-time data that identifies corrosion risk before any damage is done.
Their technology already has huge value through inspection cost reduction, improved uptime, and optimised turnaround planning."

Ahmad O. Khowaiter - Aramco  - Executive Vice President of Technology and Innovation

 

“With Corrosion Under Insulation accounting for up to 10% of pipeline maintenance costs in some of our facilities, it poses a serious threat to the future success of this development. To address this, we are working closely with CorrosionRADAR to deploy its predictive CUI monitoring solution throughout the Greenfield project from Day One. This approach will ensure we achieve continuous CUI visibility, improved asset integrity, and, most importantly, greater operational efficiency.” 
Aramco Project Management Team Representative

AIMCS Award

CorrosionRADAR Wins Digital Integrity Transformation Award for Impact at ADNOC

Hosted by key industry leaders from the ADNOC Group, the Asset Integrity Management Awards celebrate businesses that are powering the future of digital integrity to help re-shape the energy industry.

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ARAMCO PR

Oil and Gas Middle East – New sensor system enables predictive corrosion monitoring at industrial plants

In an industry where corrosion, or decay, can silently threaten safety, efficiency, and sustainability, CorrosionRADAR is taking the uncertainty out of asset integrity by combining smart sensors with predictive analytics. Highlighting the global scale of the challenge, Ahmad O. Al-Khowaiter, Aramco EVP for Technology and Innovation..

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Clarity Image

CorrosionRADAR Launches Clarity A New AI-Powered Software for CUI Monitoring

CorrosionRADAR, the global provider of Corrosion Under Insulation (CUI) Risk Monitoring Solutions, has launched Clarity, an AI-powered software for predictive analytics of CUI, during the CUI Seminar – Houston Chapter, hosted at NASA.

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Join the Discussion on Predictive CUI Monitoring for Greenfield Projects