Corrosion Under Insulation (CUI) is one of the most costly and unpredictable threats to asset integrity for oil, gas and petrochemical operations, but it is often discovered too late...
From Day One, Proactive CUI Monitoring Built into Your Infrastructure
Building Early-Life Assurance into Asset Integrity
Corrosion Sensor
Locates corrosive condition (+/- 1 meter accuracy)
Estimates Corrosivity Rate (MM per year)
Temperature range -90°C to +260°C (130°F to +500°F)
Moisture Sensor
Locates moisture ingress condition
Estimates CUI Risk Level
Temperature range -90°C to +260°C (130°F to +500°F)
Asset Selection
Pipelines, Columns, Heat Exchangers, Vessel, Storage Tank
Can be deployed on both greenfield and brownfield operations.
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Built-in Quality Assurance
Verifies insulation and vapour barrier integrity from initial installation
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Reduced Inspection Scope from Day One
inspection is limited to identified high-risk CUI areas, lowering inspection costs by up to 65%
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Continuous Monitoring
Continuous visibility on what is happening beneath the insulation 24/7
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Early CUI Risk Identification
Pinpoints moisture ingress and corrosivity locations -
Faster Inspections and Risk of Failure Mitigation
Through targeted interventions.
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Up to 75% Reduction in Inspection Turnaround
By pinpointing where corrosion activity is taking place and CUI risk
"CorrosionRADAR is a UK based company which embeds sensors under insulation and relays real-time data that identifies corrosion risk before any damage is done.
Their technology has already delivered huge value through inspection cost reduction, improved uptime, and optimised turnaround planning."
"We have had a highly positive experience with CorrosionRADAR’s technology.
Following the success of this deployment, we are now actively exploring opportunities to scale up the technology across our operations.
We are confident that with the help of CorrosionRADAR and our team's expertise, we can continue to improve the safety, efficiency, and sustainability of our processes."
''The Ju’aymah NGL Fractionation now features the Corrosion Under Insulation (CUI) monitoring solution by CorrosionRADAR, highlighting our commitment to rapid and impactful digital transformation. This successful implementation marks a significant milestone, and we aim to leverage it to enhance value across all our facilities.''
CUI Monitoring of a Landmark Net Zero Facility in Canada
A major multinational Petrochemical operator is embedding predictive corrosion intelligence into one of the world’s most significant net-zero new builds in Alberta, Canada. By integrating continuous CUI monitoring during construction, the company is creating a live asset integrity baseline before operations even begin. From day one, decisions are driven by insight, not periodic inspection.
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Scaling AI-Driven CUI Monitoring Across Aramco
Following implementation in early 2023, the impact was immediate. What started as a small-scale project rapidly scaled, with CorrosionRADAR’s solution now delivering continuous CUI monitoring across 50% of the site—supporting Aramco’s digitalisation strategy. The scale-up was driven by clear value: reducing CUI risk between inspection cycles and enabling more targeted, efficient scheduled inspections.
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CorrosionRADAR: LR Deployed at World's Largest NGL Fractionation Plant
Aramco, one of the world’s largest oil and gas companies has adopted CorrosionRADAR’s latest CUI monitoring system, CorrosionRADAR: LR. The large-scale deployment saw a substantial number of systems deployed to fully monitor a major export terminal within the plant, providing continuous monitoring of the asset for CUI risk and locating areas for potential inspection...
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Aramco Executive Vice President Ahmad Al Khowaiter Highlights the Value CorrosionRADAR is Delivering
Aramco, the world’s largest energy company, highlighted the value CorrosionRADAR is delivering across its operations in a keynote speech. Ahmad Al Khowaiter, Executive Vice President at Aramco, outlined the outcomes achieved through Aramco’s collaboration with CorrosionRADAR...
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Oil and Gas ME – New Remote System Tracks Corrosion at JNGLF - a Major Coastal Facility
Aramco implements leading corrosion monitoring technology at Ju’aymah NGL Fractionation Plant
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Energy Sector Greenfield Milestone: Aramco and CorrosionRADAR Set New Benchmark for Data-Led Asset Integrity Management
Aramco, the world’s largest energy company, is expanding its partnership with CorrosionRADAR, the global leader in Corrosion Under Insulation (CUI) Risk Monitoring Solutions, as it deploys the company’s predictive CUI monitoring solution at a major new greenfield project in Saudi Arabia.
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